8
Section 2
Removal and Disassembly
4. Remove the pistons from the side of the
housing opposite the mounting plate
according to the following procedure:
A. Use a C-clamp to hold a 0.50 inch (12.7
mm) block of wood against three pistons
on the mounting side of the housing. Make
sure the C-clamp is not in the area in front
of the piston bore. Figure 2.1.
WARNING
Do not put your hand in front of the pistons when
you force the pistons out of the housing. Serious
personal injury can occur.
B. Apply compressed air to the inlet fitting to
force the pistons out of the housing. If one
piston comes out before the other piston,
put a piece of wood in front of the piston
that comes out first.
C. Apply compressed air to force the other
piston out of the housing.
D. Remove the wood block and the C-clamp
from the housing.
E. Remove the pistons from the bores that are
opposite from the mounting plate.
5. Remove the two bleeder screws from the
housing.
6. Use the following procedures to remove the
cylinder caps from the housing. Figure 2.2.
7. Remove the pistons from the mounting plate
side of the housing. Push on the cap ends of
the pistons to force them out of the disc side of
the housing.
8. Remove the dust seals from the housing.
NOTE: Use a soft tool to prevent scratching the
housing and grooves.
9. Use a soft tool to remove the O-rings and
backup rings. Discard the parts. Figure 2.3.
10. Inspect the ring grooves in the housing for
scratches and rust. Use a fine emery cloth to
remove small scratches and rust.
• If scratches are deep, or there is a large
amount of rust: Replace the housing. Refer to
“Caliper” in Section 3.
Figure 2.3
O-RING
BACK-UP RING
0.442" DIA.
(11.23 mm)
2.000"
(50.80 mm)
Figure 2.2
HDB 640 Cylinder Cap Holes
C-CLAMP
PISTON
AIR GUN WOOD
BLOCK
Figure 2.1
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